We specialize in the design and manufacturing of Reactors and Agitated Vessels tailored for a wide spectrum of process industries. Our solutions are engineered to deliver optimum mixing, heat transfer, and reaction performance under varied pressure, temperature, and chemical conditions. These vessels are designed for batch, semi-batch, and continuous operations involving heating, cooling, mixing, polymerization, hydrogenation, and other chemical or biochemical processes. Our comprehensive design approach ensures mechanical integrity, process efficiency, and operational safety for every installation.

Product Range

1️⃣ Chemical Reactors

• Designed for liquid–liquid, solid–liquid, and gas–liquid reactions
• Available in jacketed, limpet coil, or dimple jacket configurations for heating/cooling
• Pressure or vacuum-rated designs as per ASME Section VIII / IS 2825 / PED / API
• Options: Fixed head, removable head, or clamped design
• Offered with internal coils for efficient temperature control

2️⃣ Agitated Vessels

• For blending, dispersion, emulsification, crystallization, and heat transfer applications
• Wide range of agitator types – Anchor, Pitched Blade, Turbine, Paddle, Propeller, Helical, or High-shear Mixers
• Variable speed drives (VFD-based) for process flexibility
• Mechanical seal, stuffing box, or magnetic drive sealing arrangements available
• Designed to handle viscosities from low to highly viscous media

Design & Engineering

Our engineering team uses state-of-the-art software and tools to design each reactor to precise process requirements.

• Mechanical Design:PV Elite / Compress / ANSYS FEA
• Agitator Design:Impeller selection and power requirement based on fluid rheology
• Thermal Design:Coil sizing, heat transfer rate calculation
• Supports:Skirt, leg, saddle, or bracket-mounted
• Pressure Range:Full vacuum to 300 bar(g)
• Temperature Range:–50°C to +400°C

Material of Construction (MOC)

• Carbon Steel:SA 516 Gr. 70
• Stainless Steel:SS 304, SS 304L, SS 316, SS 316L, SS 321
• Duplex & Super Duplex Stainless Steels
• Nickel Alloys:Inconel, Monel, Hastelloy
• Titanium & Clad Constructionfor corrosion-resistant applications
• Rubber-lined / Glass-lined(on request)

Fabrication & Testing

Fabrication is performed at our Pune manufacturing facility under stringent quality control and inspection procedures.

• Welding procedures qualified as per ASME Section IX
• Radiography, Ultrasonic, Magnetic Particle, and Dye Penetrant Testing
• Hydrostatic / Pneumatic / Helium Leak Testing
• Agitator balancing and mechanical seal trials
• Surface finishing up to mirror polish (Ra ≤ 0.4 µm)for hygienic applications
• Third-party inspection by TUV, BV, Lloyd’s, SGS, or as per client requirement

Applications

• Chemical & Petrochemical Industries
• Pharmaceuticals & Biotechnology
• Food & Beverage Processing
• Paints, Resins & Polymers
• Agrochemicals & Fertilizers
• Cosmetics & Personal Care
• Specialty Chemicals

Key Features

✅ Precise control of temperature, pressure, and agitation speed
✅ Modular skid-mounted configurations available
✅ Hygienic design with CIP/SIP compatibility
✅ Robust sealing and bearing systems for long life
✅ Custom-designed impellers for specific process requirements