Customized Package Skids & Systems

We do design, engineering, fabrication, and integration of customized package skids and modular process systems.
These fully engineered turnkey solutions are tailored to meet specific process, utility, and project requirements — integrating mechanical, piping, electrical, instrumentation, and control systems into compact, factory-tested modules.

Our modular skid solutions ensure quick installation, reduced site work, and enhanced reliability, making them ideal for greenfield as well as brownfield industrial applications.

Scope of Supply

Our Customized Package Skids are designed, fabricated, assembled, and tested at our Pune facility — complete with piping, instrumentation, cabling, and control integration.
We offer complete design-to-commissioning solutions under a single point responsibility, ensuring schedule reliability and quality assurance.

Typical Systems Supplied

1️⃣ Process Skids

Chemical Dosing Systems
Filtration & Separation Skids
Heating / Cooling Systems
Solvent Recovery Skids
Condensate Recovery & Flash Systems
Reactor & Mixing Skids
Utility Distribution Skids

2️⃣ Utility & Ancillary Skids

Pumping Stations (Transfer, Booster, Circulation)
Heat Exchanger Modules
Compressor / Blower Packages
Water Treatment & RO Systems
Lube Oil and Fuel Oil Skids
Air Drying & Gas Conditioning Systems

3️⃣ Metering & Control Skids

Flow Metering Systems (Coriolis / Ultrasonic / Turbine)
Pressure, Temperature, and Flow Control Modules
PLC / SCADA-based Automated Skids
Fully Integrated E&I Scope including Junction Boxes, Panels & Instrumentation Cabling

Engineering & Design Capabilities

Our multidisciplinary engineering expertise ensures seamless integration of process, mechanical, piping, electrical, and instrumentation disciplines.

Process & P&ID Development
3D Modeling (SolidWorks / AutoCAD Plant 3D)
Mechanical & Structural Designas per ASME / IS / EN Codes
Thermal Designfor heat transfer components
Electrical & Instrumentation Engineering:Control panels, junction boxes, field cabling, and instrument hook-ups
Skid Layout Optimizationfor compact footprint and maintenance accessibility

Design Standards & Codes

Pressure Vessels:ASME Section VIII, IS 2825, PED
Piping Design:ASME B31.3 / B31.1
Structural Design:IS 800 / IS 875
Electrical & Instrumentation:IEC / IS / ATEX / IP Standards
Testing & Inspection:ITP / QAP per client or statutory requirements

Fabrication & Integration

In-house fabrication, piping, wiring, and assembly at Pune facility
Pre-fabricated, shop-assembled, and tested units for plug-and-play commissioning
Full functional and hydro-pneumatic testing prior to dispatch
Factory Acceptance Test (FAT) witnessed by client or third-party
Skid-mounted systems designed for easy lifting, transport, and site installation

Testing & Documentation

Hydro / Pneumatic Testing of Vessels & Piping
Electrical Continuity & Insulation Testing
Loop Checking & Functional Trials of Instrumentation
FAT Protocols with Performance Validation
Comprehensive Manufacturing Data Record (MDR)including P&IDs, Layouts, Electrical Schematics, and Test Reports

Applications

Chemical & Petrochemical Plants
Oil & Gas and Refinery Projects
Power & Energy Systems
Pharmaceutical & Biotech Units
Water & Wastewater Treatment Plants
Food & Beverage Processing Lines

Key Features

✅ Modular, pre-tested, and ready-to-install design
✅ Integrated piping, electrical, and instrumentation scope
✅ Optimized footprint for containerized or skid-mounted configuration
✅ Reduced site installation time and cost
✅ Fully traceable documentation and QAP compliance
✅ Ease of operation, maintenance, and future expansion